How to Wire an Inverter in a Van or RV: Step-by-Step

· 3 min readInverters & 120V Power
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Wiring an inverter correctly is mostly about three things: short heavy cable, the right fuse, and proper grounding. Here's the step-by-step for a US van or RV build, building on the inverters & 120V power guide.

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Step 1: Mount it close to the battery

Inverter cable carries the highest current in the system — at 2,000W, roughly 190A. Every foot of cable at that current adds cost and voltage drop, so mount the inverter as close to the battery/bus bars as the install allows, in a ventilated spot (inverters generate heat under load and need airflow).

Step 2: Run the DC cable

Size the positive and negative DC cables for the inverter's full-load current — for a 2,000W inverter, that's 2/0 AWG or larger. Both cables run from the inverter to the bus bars (not directly to the battery terminals). See the AWG wire size chart for other sizes.

Step 3: Add the fuse

A dedicated fuse goes on the positive DC cable, sized to the inverter's full-load current:

  • Under ~1,000W: an ANL or MIDI fuse rated appropriately.
  • 2,000W+: typically an ANL or Class T fuse rated 200-250A, placed as close to the bus bar/battery as practical.

See RV fuse sizing for the full method.

Step 4: Ground the inverter

  • Chassis ground: connect the inverter's case/ground terminal to the vehicle's single chassis bonding point — the same one used for the rest of the 12V system.
  • AC output ground: if the inverter feeds fixed 120V outlets, the AC ground conductor follows the same grounding/bonding scheme as the rest of the AC system, per NEC Article 551.

The AC output side needs NEC-compliant wiring

Running the inverter's 120V output to fixed outlets means that wiring — breakers, GFCI, grounding — falls under NEC Article 551. The DC input side (steps 1-3) is DIY-friendly; the AC output side should be installed or inspected by a licensed electrician.

Inverters draw power just being switched on (standby draw). A remote on/off switch, mounted somewhere convenient, lets you fully power down the inverter when you're not using AC — without crawling to reach the unit itself.

Step 6: Test before relying on it

With the inverter wired and fused, test with a small known load (a lamp, a phone charger) before connecting anything sensitive. Confirm the battery monitor shows the expected current draw, and check cable temperatures after a few minutes under load — warm is normal, hot is not.

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