If you're starting from zero, a van or RV electrical system can look like an overwhelming pile of acronyms — AWG, MPPT, BMS, ABYC, NEC. Here's the plain-English version of how it all fits together.
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The five things every system needs
- A house battery — stores energy. LiFePO4 and AGM are both used, with different cost, charging, temperature and installation requirements — see LiFePO4 vs AGM.
- A charging source (or two) — refills the battery. Most builds combine solar (free, for stationary days) and a DC-DC charger (fast, for travel days). Some add shore power for campgrounds.
- A battery monitor — tells you how full the battery actually is. For LiFePO4, voltage alone is unreliable (its voltage stays flat across most of its range), so a shunt-based monitor like the Victron SmartShunt is standard.
- Bus bars and fuses — distribution. Every charge source and load connects to a shared positive and negative bus bar, each with its own fuse sized to that specific circuit.
- Loads — the things you actually use: lights, a fridge, USB outlets, water pump, and (if needed) an inverter for 120V AC appliances.
How they connect (in plain English)
Solar panels ──┐
DC-DC charger ─┼──► Battery ──► Bus bars ──┬──► Lights, fridge, USB (12V loads)
Shore power ───┘ │ └──► Inverter ──► 120V outlets (if fitted)
│
Battery monitor (shunt)
Everything ultimately feeds or draws from the battery, through the bus bars, with a fuse on every single connection.
The handful of rules that matter
- A fuse protects the wire, not the appliance — sized to the wire's safe ampacity, not just the device. See RV fuse sizing.
- Wire gauge depends on current AND distance — a wire rated for the current can still cause excessive voltage drop over a long run. See the AWG wire size chart.
- Battery protection must interrupt the possible fault current. Class T is one common high-interrupt option, but use the battery and equipment makers' requirements and verify the device's DC rating — see LiFePO4 vs AGM.
- Use a deliberate bonding plan for the actual inverter, shore-power and vehicle architecture. Avoid unintended parallel return paths.
- Treat 120V AC as specialist work. Applicable rules and inspection requirements vary by installation and jurisdiction, so have the design and completed work checked by a qualified person.
Where to start
Figure out your daily watt-hour usage first. It's the single number that drives battery size, solar size, and charger size — everything else follows from it. The calculator walks through this and outputs a sized system with a wiring diagram.
Build order that works for most people
- Battery + bus bars + monitor 2. Charging sources (solar/DC-DC) 3. Distribution + 12V loads 4. Inverter (if needed) + shore power. Each stage is usable on its own, so you can build incrementally.
Related guides
Frequently Asked Questions
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Jack Kennedy is a self-builder who has built two vans. He created Roam Wired to simplify conversion planning and share free tools, supported by affiliate links.
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