Converting an RV From Lead-Acid to Lithium Batteries
Converting an RV from lead-acid to lithium is one of the highest-value upgrades you can make — more usable capacity, lighter weight, and no maintenance. Here's how to do it correctly.
What changes vs what stays the same
Stays the same:
- Battery voltage (12V stays 12V)
- Wiring (same terminals, same connections)
- Inverter (sees the same 12V)
- 12V loads (fridge, lights, water pump — all unchanged)
- Battery compartment (most 100Ah LiFePO4 batteries fit Group 27 or 31 spaces)
Must change or reconfigure:
- Shore power converter/charger (needs LiFePO4 profile, no equalization)
- MPPT solar controller settings (set to LiFePO4 or 14.4V absorption)
- Battery monitor (replace voltage gauge with shunt-based coulomb counter)
Should remove:
- Battery venting (LiFePO4 doesn't produce hydrogen — but leave the vent intact if the compartment is also open to the outside, as it does no harm)
Step-by-step conversion
1. Check your converter/charger
This is the most critical step. Open the manual for your RV's shore power converter (Parallax, Progressive Dynamics, Magnetek, etc.) and look for:
- Equalization mode: Does it run periodic 15–16V equalization? This will damage LiFePO4. Disable it or replace the converter.
- LiFePO4 mode: Newer Progressive Dynamics PD9100 series and some others have a LiFePO4 setting.
If your converter has no LiFePO4 mode and has equalization: Replace with a Victron Blue Smart IP22 ($80–$120) or a Progressive Dynamics PD9130LV with lithium mode.
2. Update solar controller settings
In your MPPT controller app or settings:
- Change battery type to LiFePO4, or
- Set manually: absorption 14.4V, float 13.5V (or disable float), equalization OFF
3. Remove old batteries
Note the state of charge and voltage for reference. Disconnect negative first, then positive. Disconnect from any series/parallel connections if multiple batteries.
4. Install LiFePO4 batteries
Drop-in LiFePO4 in the same group size connects the same way — positive to positive bus, negative to negative/shunt. Connect negative first, then positive (opposite of disconnect order). Or follow your van's specific wiring.
5. Add battery monitor
Replace any voltage-based "fuel gauge" with a Victron SmartShunt. Connect the shunt to the battery negative cable and ensure all loads and charging sources connect through the bus bar (not directly to battery negative).
6. Configure and test
Charge the battery fully from shore power with the updated converter settings. Verify:
- Voltage reaches 14.2–14.4V during absorption
- Current tapers to near zero when full
- No equalization voltage spike
- Battery monitor shows accurate SoC% after calibration
Common mistake: forgetting the generator
If your RV has a built-in generator charging the house battery through the converter, the same converter LiFePO4 upgrade applies. The generator-powered converter is the same unit as the shore power converter in most RVs.